Next Generation CVD Grades for Steel Turning
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Kyocera has designed the CA115P/CA125P series to provide extended tool life and superior performance in a variety of machining scenarios. The CA115P is ideal for continuous to light-interrupted machining, offering highly efficient and precise results. CA125P is optimized for continuous to heavy interrupted machining, making it a versatile general-purpose grade for steel machining.
Under the Surface
The newly developed proprietary coating and carbide substrate of the CA115P/CA125P series offers unmatched wear and fracture resistance. The coating properties on the rake and flank faces are optimized to provide excellent wear resistance. The black and gold appearance and stark contrast are beyond cosmetic in nature. The black rake face is composed of a highly uniform alumina layer reducing wear, suppressing cratering, and diminishing fracturing. The striking gold flank includes a hard surface layer, a highly uniform alumina layer, and a unique TiCN layer while also allowing easy edge defect detection. All these layers on the flank work together to improve the wear-resistant properties of the insert and to suppress surface abrasion. Below the coating, the new carbide substrate displays enhanced resistance to plastic deformation and exhibits increased temperature resistance.
Optimized coating properties on rake and flank faces provide wear resistance and fracture resistance
Ultra-uniform alumina film reduces crater wear
Cutting Conditions : Vc = 980 sfm, D.O.C. = 0.059", f = 0.012 ipr, Wet
Workpiece : 4137
Cutting Conditions : Vc = 980 sfm, D.O.C. = 0.059", f = 0.014 ipr, Wet
Workpiece : 1045 (4 grooves)
Excellent wear resistance due to highly uniform alumina layer
Cutting Conditions : Vc = 980 sfm, D.O.C. = 0.059", f = 0.012 ipr, Wet, Workpiece: 4137
Crystal orientation analysis (EBSD pattern)
A higher percentage of red indicates a more uniform growth pattern
Covers a wide range of machining applications from medium machining to roughing
Excellent wear resistance with low cutting force design
Reduces chip shape inconsistencies and improves tool life
Kyocera Precision Tools are sold through authorized distributors throughout North America
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