KYOCERA Precision Tools

KGZ Series
Cut-Off System for Small Parts

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Strong, Precise, and Reliable Performance
for Small Part Machining Solutions

KGZ Series Product Display

Small Part Cut-Off Challenges

Cut-off operations often face high machining loads and tool rigidity issues, leading to problems like chatter, bad chip control, insert and holder damage, and inefficient machining. These issues can quickly add up and derail any automation plans needed for the coveted lights-out manufacturing floor status. If not addressed, cut-off operations can quickly become a bottleneck within the small part manufacturing process. The KGZ series addresses these challenges with a unique body and clamp design that ensures stable machining and minimizes chatter. This results in far better surface finishes and more consistent tool life, making the system ideal for high-precision applications where quality and reliability are most important.


Dependable Results with Easy Insert Management

In addition to improving finish and stability, the KGZ series enhances overall machining efficiency and dependability. The system features fast and secure insert installation, making it easier for operators to manage tooling without extensive downtime. This easy insert management, combined with the system's durable toolholders, ensures that manufacturers can rely on the KGZ series for consistent performance and lower operational costs in small parts machining applications. With extended insert edge life, the repeatability of the KGZ will produce quality parts with little intervention making them a great tool to have on the post whether you have an automation plan or not.

MAXIMUM STRENGTH AND RIGIDITY

The KGZ holders are engineered with a sturdy body and clamp design for greater chatter resistance, excellent surface finish, and stable tool life.

Achieve stable machining with newly developed clamp structure

Toolholder engineered with sturdy clamp design

KGZ Toolholder Design

Unique insert designed for firm hold

Top V Shape (Different groove angles at ends and center)

GZ Insert Designs

New insert grades PR20 series with MEGACOAT NANO EX coating technology provides longer tool life

Proprietary coating process for improves performance with high content aluminum nano layers

PR20 Series Recommendations PR20 Series Application Chart

Large variety of insert and chipbreaker combinations for a wide range of applications

PF Chipbreaker

Low Feed Machining
Edge width from 0.051" (1.3mm)
For reducing cost of steel workpiece

PM Chipbreaker

Medium Feed Machining
High versatility
For a variety of applications

PH Chipbreaker

High Feed Machining
Reduced cycle time
For high feed machining

PG Chipbreaker

Sharp Edge - Low Cutting Force
Superior sharpness
For aluminum alloy machining

Supports vibration/oscillation machining with stable chip control

Breaks chips into small pieces with vibration machining

PF chipbreaker chip control PM chipbreaker chip control



Extended tool life in combination with internal coolant style holders (JCTM)

KGZ-JCTM wear resistance comparison KGZ-JCTM Cutting Edge Condition

Case Studies

Pin 304 Case Study Base metal 1045 Automotive parts 304F Wedge 1048

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